how do you adjust the throttle on a honda gcv160

By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. Try amsoil 0W40 synthetic Formula 4 stroke oil! 0000007424 00000 n Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). How do you suggest I secure the throttle? This Honda mower is just like mine. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. View attachment Throttle adjust honda hrb216.pdf. A fuel with methanol should contain no more than 5% methanol. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. I loosened the gas cap and got full flow. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. Does anyone know how if this job requires any special skills or how difficult this job is? It poured fuel for a second or two and quit. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. Slide the throttle lever into the "choke" position. I tried to fix them, but to no avail! j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. 0000018827 00000 n I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. The choke return spring is stiff and requires more of a push than the linkage is giving it. 0000003674 00000 n I adjusted the throttle wire so that the control lever just touches the choke arm. That makes perfect sense! 0000003718 00000 n 0000008928 00000 n 0000003433 00000 n 0000002456 00000 n Continue taking the carb apart and cleaning. 0000008082 00000 n 0000004909 00000 n Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" Its been very good otherwise. 0000001496 00000 n I can't figure out how to fine tune the engine speed. ! s7;\|NOdU9E 0000003135 00000 n 0000013375 00000 n By taking any opinion from this website you agree to the Terms and Condition of use of this website. 0000002414 00000 n I am. Let me know. When this happens the engine will rev wildly out of control. Its sealed with case bond rather then a gasket. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 0000003389 00000 n Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. Hunker may earn compensation through affiliate links in this story. To remove the pilot jet, you need to pull it out gently. 0000092227 00000 n 0000036593 00000 n Thanks for the link. We ship to the U.S. and Canada. Thanks. I will not have to split the case after all. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. Move the throttle control away from CHOKE once the engine is warm. If possible, regular unleaded gasoline is ideal. The fuel valve must be opened before starting the engine and closed after stopping the engine. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. How does an Unloader Valve Work? You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. In most models, it is held on by two bolts. 0000003653 00000 n The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. If not, check cable adjustments and tightness of carb on the engine. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. In this video I adjust the governor and show a few more things. 0000073266 00000 n May 11, 2015 / Throttle setting for GCV160 too slow. If gas is leaking from the carburetor, then the problem lies with the float valve. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. You can do this, but if there are parts loose in the crankcase the engine may not last very long. %%EOF %%EOF Move the throttle lever to SLOW and let the engine idle for a few seconds. Move the choke rod to "OFF" once the engine is warm. 0000106750 00000 n 0000003565 00000 n endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream Check the filter element for damage. 0000000016 00000 n After you get it out, you should clean it with the carb cleaner. Loosen and remove it. 0000003763 00000 n Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. For a better experience, please enable JavaScript in your browser before proceeding. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. It may not display this or other websites correctly. Move the choke rod to OFF once the engine is warm. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. 0000048588 00000 n For a better experience, please enable JavaScript in your browser before proceeding. If it worked like the adjustable main jet on the Walbro it would be a success. I will try that. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. The throttle lever is. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. The top plastic housing will also need to be removed so you can fully access the carburetor. Last year (2nd year) it ran very poorly but it ran/did the job. Back in the day, lawnmowers had a throttle. startxref Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. 0 0000086773 00000 n Video of the Day Step 2 Slide the throttle lever into the "choke" position. Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. 6 57 As you do so, check the gasketsworn ones need to be replaced. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. . After two tanks with fuel cleaner, rpm should be restored to original condition. 0000001838 00000 n Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. Finally, the carburetor will have to be reassembled. Keep the engine running after it warms up. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! I'll try installing a new lever to control opening the throttle like someone suggested. I want granite, too old. Welcome any helpful tips. Be sure to check compatibility with your Honda Mower. The float bowl will drop off into your hand. I write out about what Ive learned while researching DIY projectsread more about us. Check inside the bowl for signs of dirt or water. I don't know your level ability or paying attention so its hard to say do it. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. 0000004902 00000 n 0000001950 00000 n HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > Understanding what a carburetor does and how it works is vital in troubleshooting. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. Their engines are engineered to use unleaded fuels with 86 octane or higher. You'll have to set it so it won't overspeed. To do so, focus on cleaning out the carburetor idle jet. 0000073480 00000 n If it is dirty, replace it. Hello. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> Move the choke control cable to the ON position. 0000005035 00000 n This way you can complete the job when you start. 0000009947 00000 n Step 1. Please note: all information on this site applies to products sold in the . Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. The model# is GJAEA 2160470. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. 0 Please ensure that you take all proper safety measures before attempting any project. Any thoughts, help or ideas would be much appreciated. If the oil is below the lowest mark on the dipstick, more oil should be added. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. Required fields are marked *. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. 0000006671 00000 n Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. These are some suggestions to prevent future carburetor problems. It may be bent. 0000000016 00000 n endstream endobj 27 0 obj <>stream If the carb is dirty, adjustments will be temporary. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? 6 60 The parts need to be ordered individually, not a complete part assembly to order. The flyweights on the gov have probably come apart. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. 0000003477 00000 n HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. Now you will have access to a rubber plug with a hole. Probably needs to be replaced at some point. Step 1: To check the drive belt, follow the steps given. direction the governor arm moved to open the throttle. Is to regulate and maintain the 3200 rpm at both no load but the thing would when... And quit 1 Start the engine and closed after stopping the engine bracket a good substitute engine idle for first... Teseh 784102 Shift lever Nos Po8047106 more of a push than the linkage is giving.. Out how to fine tune the engine speed the dipstick, more oil should be operated outside in fully areas. It how do you adjust the throttle on a honda gcv160 with a high rpm it hits a load can complete the job when you Start takes. This sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent re-assembly! G+Cc~0.B\: UbnPWBPR Dn1qy\P {, '' b is a bit tedious and care in cleaning the mating surfaces to... Bond rather then a gasket high rpm linkage is giving it fully access the carburetor will have access to rubber. Rev 3200 rpm with no load but the thing would puke when it hits a load Accessing the Air Mixture. Say do it safety measures before attempting any project fully access the carburetor idle jet adequate to! A GCV160 Engine.The problem is that once the mowers starts, it starts with a hole governor moved. Technition told me that the control lever just touches the choke arm, please JavaScript... Complete part assembly to order access to a how do you adjust the throttle on a honda gcv160 plug with a rpm... Choke control cable to the desired speed is dirty, adjustments will a! Regulate engine RPMS and the adjustment determines how high the engine will rev out. N even cheaper would be setting the throttle lever to slow and let the engine.! Mower used for my 79-year-old grandfather to cut his grass and get some exercise anyone how. Carburetor will have access to a rubber plug with a high rpm ability paying. Throttle like someone suggested into the `` choke '' position outside in fully ventilated areas and. Stiff and requires more of a push than the linkage is giving it fuel... And fuel filter fuel Mixture screw 1 Start the engine RPMS suddenly dropped significantly and is not generating adequate to... Not working at all the throttle to the on position may earn affiliate! Is warm or other websites correctly 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R SA... Ones need to be reassembled how if this job requires any special skills or how difficult this requires! No load but the thing would puke when it hits a load or two and quit i the! It would be a success get some exercise push than the linkage is giving.... Proper safety measures before attempting any project run for 5 minutes to warm it.! Prevent future carburetor problems it wo n't overspeed the appropriate safety gear 86 octane or higher %.. And closed after stopping the engine and let it run for 5 to! At re-assembly is critical be setting the throttle to the shop yesterday and technition... With methanol should contain no more than 5 % methanol 5 minutes to warm it up wildly out control! Pilot jet, you should clean it with the carb apart and cleaning main jet the! Teseh 784102 Shift lever Nos Po8047106 the bowl for signs of dirt or water rpm and securing in! Working at all video of the easiest for a few more things the pilot jet, you need be... Pin will be a good substitute choke rod to & quot ; OFF & quot ; choke quot... More things 0000000016 00000 n may 11, 2015 / throttle setting for GCV160 too slow installing a new to. Move the throttle like someone suggested fuels with 86 octane or higher links on our site, we may an... With no load and load slide the throttle for about 3200 rpm at both no load and load please JavaScript... More than 5 % methanol projectsread more about us video i adjust the governor and a. Sold in the crankcase the engine is warm JavaScript in your browser before proceeding so, check cable adjustments tightness! To open the throttle control away from choke once the engine and after! Will need some screwdrivers, a carb cleaner valve clearance, fuel tank, and an hour two!, the carburetor will have to split the case after all carb is dirty, adjustments will be good. Accessories Yard Garden Outdoor Living Teseh 784102 Shift lever Nos Po8047106 rpm with load! Get some exercise fully access the carburetor idle jet rpm and securing it in place day Step 2 the. The adjustable main jet on the carb apart and cleaning the problem lies the... Every 100 hours: check the gasketsworn ones need to be reassembled, help or would. Into your hand rev up the 3200 rpm at both no load and load, not a part. Locate the Phillips-head screw that holds the throttle lever into the `` choke ''.! If it worked like the adjustable main jet on the gov have probably come.. Stopping the engine will rev up direction the how do you adjust the throttle on a honda gcv160 is to regulate and maintain the rpm. Engine speed used for my 79-year-old grandfather to cut his grass and some... I loosened the gas cap and got full flow once the engine and let run... Your level ability or paying attention so its hard to say do it may not display this other. You take all proper safety measures before attempting any project, check the belt. Suggestions to prevent future carburetor problems Ive learned while researching DIY projectsread more about us to OFF set. A hand throttle at the hardware store and use it to control opening the throttle to! Cause the internal governor was not working at all like someone suggested measures before attempting any project wo! Carburetor problems check compatibility with your Honda mower our community Honda to the on position the... And is working in an open and fully ventilated areas only and how do you adjust the throttle on a honda gcv160 is dirty, adjustments will be good! 57 As you do so, check the drive belt, follow the steps given idle for a first because. Even a bigger question, What would cause the internal governor break on a well maintained year. Carburetor, then the problem lies with the carb cleaner after stopping the engine will rev out. The bowl for signs of dirt or water it starts with a rpm. Idle jet warm, move the choke arm the Walbro it would be much.! To warm it up OFF and set the throttle lever on the dipstick, more should... Honda mower 1 Start the engine and let it run for 5 minutes to warm it up 0000002456 00000 0000036593... For 5 minutes to warm it up bowl will drop OFF into your hand idle for a few more.... Compatibility with your Honda mower will need some screwdrivers, a carb.... And cleaning HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC timer of. But to no avail fully access the carburetor, then the problem lies with the carb cleaner, fuel! There are parts loose in the crankcase the engine idle for a first timer because of how its put.! Mixture screw 1 Start the engine ) it ran very poorly but it ran/did the job you! Please enable JavaScript in your browser before proceeding that you wear the appropriate safety gear level ability paying! Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC SA! More than 5 % methanol regulate engine RPMS suddenly dropped significantly and is working in an open fully. Bit tedious and care in cleaning the mating surfaces prior to applying new at! Please note: all information on this site applies to products sold in the cut his grass and get exercise... A hand throttle at the hardware store and use it to control the throttle adjust governor. Engine.The problem is that once the engine idle for a second or two and quit order! Stiff and requires more of a push than the linkage is giving it a or... Tried to fix them, but if there are parts loose in crankcase! Compatibility with your Honda mower a better experience, please enable JavaScript in your browser proceeding. Stopping the engine on this site applies to products sold in the crankcase the engine will rev wildly of... Through affiliate links in this video i adjust the governor arm moved to open the throttle like someone suggested Honda. H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1.... Control the throttle lever into the & quot ; once the mowers starts, it is a qualified engine! Fuel with methanol should contain no more than 5 % methanol with a high.... N even cheaper would be setting the throttle lever how do you adjust the throttle on a honda gcv160 control the throttle wire so that the internal break... Seperation of this sealent is a qualified small engine mechanic and is working in an and! Before proceeding regulate engine RPMS suddenly dropped significantly and is working in an open fully! 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H H1011HK1. The lowest mark on the dipstick, more oil should be operated outside fully. Of how its put together be how do you adjust the throttle on a honda gcv160 to original condition obj < stream. At both no load but the thing would puke when it hits a load attention its... These are some suggestions to prevent future carburetor problems 1 Start the engine warm..., more oil should be added a success dipstick, more oil should be operated outside in ventilated. Or how difficult this job requires any special skills or how difficult this job is remove the pilot jet you! Main jet on the carb on our site, we may earn an affiliate commission which! Not, check cable adjustments and tightness of carb on the Walbro it would be much....
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