YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. Make sure all connections are clean and greased with dielectric grease. Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). They are great for hunters, farmers, campers, off-roaders, and for work applications. They appear to be of high quality and perform admirably. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. The Massimo is made by Hisun and has the engine and transmission made in. This is the first issue its had in 3 years. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. One of the reasons could be that UTVs are generally driven hard over very tough terrain. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. Chinese UTV Transmission and Clutch Parts. Was: $121.09. Replacement of the air filter to improve fuel consumption efficiency and use of smaller size tires have been shown to improve the power of the utv and its speed performance. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. Be sure the terminals on the battery arent loose, and theres no corrosion that could block the electricity. The fuel ejector sometime gets clogged with dirt. If i let it cool off, it will run fine again for a few minutes, then repeat the process. Have a parts problem? The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. Turn the key to the on position and see if the throttle blade opens slightly. I wish I had bought the Honda instead. You may find that the problem is worse at colder temperatures. . Call an expert to diagnose and troubleshoot the problem. This is one of the easiest to verify, but it's also one of the most crucial. If the oil looks creamy like coffee, its a sign that its gotten water into it. 2680 Kettner Blvd, San Diego, CA 92101, USA. My T-Boss 410 died hard on a run up the driveway and wouldn't restart. To check for gas flow fast, disconnect the fuel line from the carburetor or injectors and set it over a container to capture the gas. The brakes must be applied with the knowledge that they may be a delay in stopping time. If theyre not in good condition, replace them. Massimos headquarters are located in Texas, and their products are manufactured in the large facility there. My 2014 Bobcat 3650 has started running rough. Massimos acceleration system is also not the best, Massimo owners have experienced Massimos being unable to accelerate after theyve pressed Massimos accelerator pedal all the way down! If the oil is black and smelly, its old and long overdue for replacing. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. Only one UTV on this 2015 lineup exceeds $15,000. Probably the clutch plates aren't separating properly. This piece of equipment uses a belt to swap gears depending on RPMs and payload. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. ATVTrader.com always has the largest selection of New or Used Massimo Motor Msu 500 Utv/utility ATVs for sale anywhere. To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. thanks a lot .. Mine is doing same exact thing. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. To troubleshoot an issue like this, you need to remove the belt cover to inspect the clutches and see how they behave when the engine runs, both at idle and when revving in neutral. ! The fuel gauge on my Massimo MSU500 always shows full no matter how much fuel is in it. Engine compression is a common problem in Hisun 500 UTVs. But there will be no other major problems. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! Where Are Kioti Tractors Made? Check the exhaust system and remove whats causing the blockage. Thought it was solenoid but ended up starter. If it does, your fuel pump should be in good shape. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. Common Transmission Troubles 3. I took it to the local Massimo authorized shop, he kept it 3 days . I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. Located on the carburetor, the Honda ES models have an angle sensor that tends to go bad. HIGHLIGHTS I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. 2022 HONDA PIONEER 520 AND 500 . Massimos engine is powerful, Massimo has a great suspension system and also a spacious interior! If the motor mount is bad or has come loose, the primary clutch may be out of alignment. There are a few general issues that may be resolved with simple troubleshooting. This thing only has less than 400 miles on it . Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. Aside from farm work such as plowing and harrowing, they are suited for other outdoor activities as well. There are aftermarket belts available that offer better performance and longevity at a smaller price. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) This bearing may go bad over time, which may prevent the clutch from turning freely. If the problem persists, the transmission system might be faulty. I have tried calling Massimo but they never call me back. . Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. Poor acceleration is among the most frequent Massimo UTV problems. Your email address will not be published. If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. Besides, some of these problems are common among other UTV brands. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. Its starts and runs fine. Welcome to Off-Road Care. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. Another thing that Hisun excels at with . But wont start with key doesnt do anything when I turn the key. I bought mine new in 2017.. it has always run perfectly.. It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD Reinstall the throttle body and start up your UTV. If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. Replace any damaged components. Browse Massimo Motor Msu 500 Utv/utility ATVs. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. Check the exhaust system in addition to the air intake. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 Getting old is a hard earned achievement. COPYRIGHT NOTICE: ALL DATA WITHIN THIS ELECTRONIC PARTS CATALOG IS COPYRIGHTED. Page 1 READ THIS MANUAL CAREFULLY! Adjusting the idle on a fuel-injected ATV is usually a job for a mechanic. Visit Website. While driving, be careful what you drive over and be very aware of branches, rocks, and other objects that could damage any wiring. If youre still not receiving any spark, youre dealing with a more serious issue. The throttle body has been changed. RwpJtk from UTV Board. Headlights going out while driving is the most common complaint. It circulates water until it gets hot and then I check it and its low on antifreeze. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. Make sure the oil level is correct or the bike may not shift as it should. Why You Shouldnt. Garland, TX 75041-6107. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. Thanks. My Massimo has some issues with its wiring system too which doesnt make me feel safe when Im driving it in the middle of nowhere since all these wires can do is tear or cut, imagine if your Massimo actually loses power while youre driving it! Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. If the motor does not work, the bike will not shift gears. The hose neck on the head has nothing in it. The company was founded in 2009 and has since then grown tremendously. Anyone have anything positive or negative to share ? Posted Over 1 Month. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. Make that the air filter is clean and that the airbox intake is clear of any obstacles. The ignition, headlight, and other electrically powered accessories are affected when this happens. https://www.ebay.com/itm/165963318931? If it looks faulty, replace it. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . I let it warm up, then after a few minutes of use it starts sputtering and running very rough. This problem is more common in Massimo 400 and 500 UTV. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! You can post now and register later. Theyre inexpensive, and theyre generally the source of no spark. Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. Thankfully, this article explores the most frequent Massimo UTV issues, including Massimo UTV troubleshooting tips. When the brake pedal is pressed down, the utv may not respond promptly. Powered by Invision Community. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. The fuel ejector is another source of Massimo UTV engine problems. If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. how can there be none, the parts catalog shows a thermostat with part number..just no location .. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. Performance Problems 6. One of the most frequent Massimo UTV problems is internal engine issues. To that end, for many Massimo UTV owners, its important to be resourceful when attempting to overcome some of the more common Massimo UTV problems you may encounter. When youre driving your UTV on rough terrain, whether on the farm or out hunting, youd expect the wires to be protected. The bleeder is the bottom right of flange. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. We have 4 Honda machines. These problems mainly stem from the transmission shifter and poor-quality gear oil. Add to Cart. Its powerful engine, generous cargo space, and comfortable interior design make a utility terrain vehicle (UTV) suitable for farm work and other outdoor exploration. Add to Cart. Avoid driving the UTV near braches and other objects that can easily get entangled and damage the wiring. We recommend that you only use OEM belts. This mechanical failure was damaging the. The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Hisun starter was a ton of money. This leads to it having a tough time pumping coolant as well, which results in the radiator staying cool and the engine ultimately overheating. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. 7446 Answers SOURCE: massimo 500 utv efi , won't shift out of gear while engine running. This is just common sense: if you don't change your oil often expect your quad to break down early and often. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. I used to drive it a few times a year, treatinjg the gas or emptying it when I could. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. About | Contact Us | Privacy Policy Copyright2023. Should not be ridden by anyone under 16 years of ownership harrowing, are... Owners, wiring failure is an experienced racer, mechanic and team owner who trusts Avon.! 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